XL500R plastic air filter case. Removal / install

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baldock
Messaggi: 10
Iscritto il: mar giu 22, 2021 8:20 pm
Proprietario di una Honda XL: SI

XL500R plastic air filter case. Removal / install

Messaggio da baldock » lun ott 11, 2021 1:59 pm

Hi,
I removed the plastic air filter case last year for a restoration but can't get it back in again.
I seem to remember removing the rear wheel and sliding it out backwards.
I've tried putting it back this way but it's too wide to get through the frame.
Is there a trick to this?

baldock
Messaggi: 10
Iscritto il: mar giu 22, 2021 8:20 pm
Proprietario di una Honda XL: SI

Re: XL500R plastic air filter case. Removal / install

Messaggio da baldock » lun ott 11, 2021 4:54 pm

Here's how it's done, courtesy of the German XL site.

I only needed to remove the rear wheel and shock absorber, leaving the suspension linkage and carburetor in place.....

STEP 1
Slide the air box in from the rear of the frame, and with the right hand side at a slight angle so that the step for the battery passes around it first.

STEP 2
With the battery step now around the frame tube, straighten up the box and it should slide forwards and into place.

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